2013
Authors
Ramos, AG; Lopes, MP; Avila, PS;
Publication
Revista Iberoamericana de Tecnologias del Aprendizaje
Abstract
More than ever, the economic globalization is creating the need to increase business competitiveness. Lean manufacturing is a management philosophy oriented to the elimination of activities that do not create any type of value and are thus considered a waste. One of the main differences from other management philosophies is the shop-floor focus and the operators' involvement. Therefore, the training of all organization levels is crucial for the success of lean manufacturing. Universities should also participate actively in this process by developing students' lean management skills and promoting a better and faster integration of students into their future organizations. This paper proposes a single realistic manufacturing platform, involving production and assembly operations, to learn by playing many of the lean tools such as VSM, 5S, SMED, poke-yoke, line balance, TPM, Mizusumashi, plant layout, and JIT/kanban. This simulation game was built in tight cooperation with experienced lean companies under the international program "Lean Learning Academy,"1 and its main aim is to make bachelor and master courses in applied sciences more attractive by integrating classic lectures with a simulated production environment that could result in more motivated students and higher study yields. The simulation game results show that our approach is efficient in providing a realistic platform for the effective learning of lean principles, tools, and mindset, which can be easily included in course classes of less than two hours. © 2013 IEEE.
2018
Authors
Silva, E; Ramos, AG; Lopes, M; Magalhaes, P; Oliveira, JF;
Publication
OPERATIONAL RESEARCH
Abstract
This work addresses a case study in an intercontinental supply chain. The problem emerges in a company in Angola dedicated to the trade of consumable goods for construction building and industrial maintenance. The company in Angola sends the replenishment needs to a Portuguese company, which takes the decision of which products and in which quantities will be sent by shipping container to the company in Angola. The replenishment needs include the list of products that reached the corresponding reorder point. The decision of which products and in which quantity should take into consideration a set of practical constraints: the maximum weight of the cargo, the maximum volume the cargo and financial constraints related with the minimum value that guarantees the profitability of the business and a maximum value associated with shipping insurance. A 2-stage hybrid method is proposed. In the first stage, an integer linear programming model is used to select the products that maximise the sales potential. In the second stage, a Container Loading Algorithm is used to effectively pack the selected products in the shipping container ensuring the geometrical constraints, and safety constraints such as weight limit and stability. A new set of problem instances was generated with the 2DCPackGen problem generator, using as inputs the data collected in the company. Computational results for the algorithm are presented and discussed. Good results were obtained with the solution approach proposed, with an average occupation ratio of 92% of the container and an average gap of 4% for the solution of the integer linear programming model.
2013
Authors
De Carvalho, CV; Lopes, MP; Ramos, AG;
Publication
2013 International Conference on Interactive Collaborative Learning, ICL 2013
Abstract
In an increasingly competitive and globalized world, companies need effective training methodologies and tools for their employees. However, selecting the most suitable ones is not an easy task. It depends on the requirements of the target group (namely time restrictions), on the specificities of the contents, etc. This is typically the case for training in Lean, the waste elimination manufacturing philosophy. This paper presents and compares two different approaches to lean training methodologies and tools: a simulation game based on a single realistic manufacturing platform, involving production and assembly operations that allows learning by playing; and a digital game that helps understand lean tools. This paper shows that both tools have advantages in terms of trainee motivation and knowledge acquisition. Furthermore, they can be used in a complementary way, reinforcing the acquired knowledge. © 2013 IEEE.
2019
Authors
Bertoluci, R; Ramos, AG; Lopes, M; Bastos, J;
Publication
Springer Proceedings in Mathematics and Statistics
Abstract
This paper describes a solution method that was created with the objective of obtaining a more efficient finished goods distribution process for a food industry company. The finished goods distribution process involves the use of the companys own fleet to serve a specific group of customers, and the use of outsourcing transportation services that can make direct and transshipment customer deliveries. The complexity of the problem is due to the need to decide which customers should be served by each of the outsourcing transportation services, direct or transshipment, and to find cost efficient solutions for the multiple vehicle routing problems created. First, an original clustering method consisting of a logical division of the customer orders using a delivery ratio based on the transportation unit cost, distance and order weight, is used to define customer clusters by service type. Then, an exact method based on a mixed integer programming model, is used to obtain optimal vehicle routing solutions, for each cluster created. The solution method for the company real instances, proved able to reach the initial proposed objectives and obtain promising results that suggest an average reduction of 34% for the operational costs, when compared to the current distribution model of the company. © 2019, Springer Nature Switzerland AG.
2019
Authors
Vieira, T; Sá, JC; Lopes, MP; Santos, G; Felix, MJ; Ferreira, LP; Silva, FJG; Pereira, MT;
Publication
29TH INTERNATIONAL CONFERENCE ON FLEXIBLE AUTOMATION AND INTELLIGENT MANUFACTURING (FAIM 2019): BEYOND INDUSTRY 4.0: INDUSTRIAL ADVANCES, ENGINEERING EDUCATION AND INTELLIGENT MANUFACTURING
Abstract
In a more and more competitive and industrialized market, it is essential that companies realize that the way forward must go through the optimization of their production processes, reducing the costs and increasing product quality. Nowadays it's necessary to adopt innovative management models that can provide increased productivity at minimal costs, such as the Lean thinking. The metalworking industry is integrated into one of the most competitive existing markets in Portugal. Given this, it's fundamental to reduce the waste in all sectors of the production process, using the good Lean principles and practices, such as the Single Minute Exchange of Die, also known as SMED methodology. This paper presents a project of implementing the SMED methodology in the cold profiling process, in a population of five different profiling machines. The results of the SMED implementation show an average OEE improvement of 10,8%.
2016
Authors
Alvelos, F; Lopes, M; Lopes, H;
Publication
Lecture Notes in Economics and Mathematical Systems
Abstract
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