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Publications

Publications by CRIIS

2024

Inspection of Part Placement Within Containers Using Point Cloud Overlap Analysis for an Automotive Production Line

Authors
Costa C.M.; Dias J.; Nascimento R.; Rocha C.; Veiga G.; Sousa A.; Thomas U.; Rocha L.;

Publication
Lecture Notes in Mechanical Engineering

Abstract
Reliable operation of production lines without unscheduled disruptions is of paramount importance for ensuring the proper operation of automated working cells involving robotic systems. This article addresses the issue of preventing disruptions to an automotive production line that can arise from incorrect placement of aluminum car parts by a human operator in a feeding container with 4 indexing pins for each part. The detection of the misplaced parts is critical for avoiding collisions between the containers and a high pressure washing machine and also to avoid collisions between the parts and a robotic arm that is feeding parts to a air leakage inspection machine. The proposed inspection system relies on a 3D sensor for scanning the parts inside a container and then estimates the 6 DoF pose of the container followed by an analysis of the overlap percentage between each part reference point cloud and the 3D sensor data. When the overlap percentage is below a given threshold, the part is considered as misplaced and the operator is alerted to fix the part placement in the container. The deployment of the inspection system on an automotive production line for 22 weeks has shown promising results by avoiding 18 hours of disruptions, since it detected 407 containers having misplaced parts in 4524 inspections, from which 12 were false negatives, while no false positives were reported, which allowed the elimination of disruptions to the production line at the cost of manual reinspection of 0.27% of false negative containers by the operator.

2024

Design and Development of an Omnidirectional Mecanum Platform for the RobotAtFactory 4.0 Competition

Authors
Braun J.; Baidi K.; Bonzatto L.; Berger G.; Pinto M.; Kalbermatter R.B.; Klein L.; Grilo V.; Pereira A.I.; Costa P.; Lima J.;

Publication
Lecture Notes in Networks and Systems

Abstract
Robotics competitions are highly strategic tools to engage and motivate students, cultivating their curiosity and enthusiasm for technology and robotics. These competitions encompass various disciplines, such as programming, electronics, control systems, and prototyping, often beginning with developing a mobile platform. This paper focuses on designing and implementing an omnidirectional mecanum platform, encompassing aspects of mechatronics, mechanics, electronics, kinematics models, and control. Additionally, a simulation model is introduced and compared with the physical robot, providing a means to validate the proposed platform.

2024

A Performance Comparison between Different Industrial Real-Time Indoor Localization Systems for Mobile Platforms

Authors
Rebelo, PM; Lima, J; Soares, SP; Oliveira, PM; Sobreira, H; Costa, P;

Publication
SENSORS

Abstract
The flexibility and versatility associated with autonomous mobile robots (AMR) have facilitated their integration into different types of industries and tasks. However, as the main objective of their implementation on the factory floor is to optimize processes and, consequently, the time associated with them, it is necessary to take into account the environment and congestion to which they are subjected. Localization, on the shop floor and in real time, is an important requirement to optimize the AMRs' trajectory management, thus avoiding livelocks and deadlocks during their movements in partnership with manual forklift operators and logistic trains. Threeof the most commonly used localization techniques in indoor environments (time of flight, angle of arrival, and time difference of arrival), as well as two of the most commonly used indoor localization methods in the industry (ultra-wideband, and ultrasound), are presented and compared in this paper. Furthermore, it identifies and compares three industrial indoor localization solutions: Qorvo, Eliko Kio, and Marvelmind, implemented in an industrial mobile platform, which is the main contribution of this paper. These solutions can be applied to both AMRs and other mobile platforms, such as forklifts and logistic trains. In terms of results, the Marvelmind system, which uses an ultrasound method, was the best solution.

2024

Heterogeneous Multi-Robot Collaboration for Coverage Path Planning in Partially Known Dynamic Environments

Authors
de Castro, GGR; Santos, TMB; Andrade, FAA; Lima, J; Haddad, DB; Honorio, LD; Pinto, MF;

Publication
MACHINES

Abstract
This research presents a cooperation strategy for a heterogeneous group of robots that comprises two Unmanned Aerial Vehicles (UAVs) and one Unmanned Ground Vehicles (UGVs) to perform tasks in dynamic scenarios. This paper defines specific roles for the UAVs and UGV within the framework to address challenges like partially known terrains and dynamic obstacles. The UAVs are focused on aerial inspections and mapping, while UGV conducts ground-level inspections. In addition, the UAVs can return and land at the UGV base, in case of a low battery level, to perform hot swapping so as not to interrupt the inspection process. This research mainly emphasizes developing a robust Coverage Path Planning (CPP) algorithm that dynamically adapts paths to avoid collisions and ensure efficient coverage. The Wavefront algorithm was selected for the two-dimensional offline CPP. All robots must follow a predefined path generated by the offline CPP. The study also integrates advanced technologies like Neural Networks (NN) and Deep Reinforcement Learning (DRL) for adaptive path planning for both robots to enable real-time responses to dynamic obstacles. Extensive simulations using a Robot Operating System (ROS) and Gazebo platforms were conducted to validate the approach considering specific real-world situations, that is, an electrical substation, in order to demonstrate its functionality in addressing challenges in dynamic environments and advancing the field of autonomous robots.

2024

Assessment of Multiple Fiducial Marker Trackers on Hololens 2

Authors
Costa, GM; Petry, MR; Martins, JG; Moreira, APGM;

Publication
IEEE ACCESS

Abstract
Fiducial markers play a fundamental role in various fields in which precise localization and tracking are paramount. In Augmented Reality, they provide a known reference point in the physical world so that AR systems can accurately identify, track, and overlay virtual objects. This accuracy is essential for creating a seamless and immersive AR experience, particularly when prompted to cope with the sub-millimeter requirements of medical and industrial applications. This research article presents a comparative analysis of four fiducial marker tracking algorithms, aiming to assess and benchmark their accuracy and precision. The proposed methodology compares the pose estimated by four algorithms running on Hololens 2 with those provided by a highly accurate ground truth system. Each fiducial marker was positioned in 25 sampling points with different distances and orientations. The proposed evaluation method is not influenced by human error, relying only on a high-frequency and accurate motion tracking system as ground truth. This research shows that it is possible to track the fiducial markers with translation and rotation errors as low as 1.36 mm and 0.015 degrees using ArUco and Vuforia, respectively.

2024

A Robotic Framework for the Robot@Factory 4.0 Competition

Authors
Sousa, RB; Rocha, C; Martins, JG; Costa, JP; Padrão, JT; Sarmento, JM; Carvalho, JP; Lopes, MS; Costa, PG; Moreira, AP;

Publication
IEEE International Conference on Autonomous Robot Systems and Competitions, ICARSC 2024, Paredes de Coura, Portugal, May 2-3, 2024

Abstract
Robotic competitions stand as platforms to propel the forefront of robotics research while nurturing STEM education, serving as hubs of both applied research and scientific innovation. In Portugal, the Portuguese Robotics Open (FNR) is an event with several robotic competitions, including the Robot@Factory 4.0 competition. This competition presents an example of deploying autonomous robots on a factory shop floor. Although the literature has works proposing frameworks for the original version of the Robot@Factory competition, none of them proposes a system framework for the Robot@Factory 4.0 version that presents the hardware, firmware, and software to complete the competition and achieve autonomous navigation. This paper proposes a complete robotic framework for the Robot@Factory 4.0 competition that is modular and open-access, enabling future participants to use and improve it in future editions. This work is the culmination of all the knowledge acquired by winning the 2022 and 2023 editions of the competition.

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