2019
Authors
Barbosa, F; Oliveira, JF; Carravilla, MA; Curcio, EF;
Publication
Springer Proceedings in Mathematics and Statistics
Abstract
In this paper we present a Benders decomposition approach for the Berth Allocation Problem (BAP). Benders decomposition is a cutting plane method that has been widely used for solving large-scale mixed integer linear optimization problems. On the other hand, the Berth Allocation Problem is a NP-hard and large-scale problem that has been gaining relevance both from the practical and scientific points of view. In this work we address the discrete and dynamic version of the problem, and develop a new decomposition approach and apply it to a reformulation of the BAP based on the Heterogeneous Vehicle Routing Problem with Time Windows (HVRPTW) model. In a discrete and dynamic BAP each berth can moor one vessel at a time, and the vessels are not all available to moor at the beginning of the planning horizon (there is an availability time window). Computational tests are run to compare the proposed Benders Decomposition with a state-of-the-art commercial solver. © 2019, Springer Nature Switzerland AG.
2019
Authors
Silva, EF; Oliveira, LT; Oliveira, JF; Bragion Toledo, FMB;
Publication
COMPUTERS & OPERATIONS RESEARCH
Abstract
Cutting phases occur in many production processes when a larger object must be cut into multiple smaller pieces. Some examples of relevant industries being clothing, footwear, metalware and furniture. The cutting phase is composed of two stages. The first stage consists of finding a good layout for the set of small pieces that must be cut from the larger object and minimizing some objective such as raw-material waste (The Cutting and Packing Problem). Once this good layout has been established, it is provided as input for the second stage which consists of determining the path to cut the pieces which minimizes another objective, such as the total cutting time or distance (The Cutting Path Determination Problem). This second stage is crucial for efficient production planning. Only one linear mathematical model has previously been proposed for the Cutting Path Determination Problem. In this paper, this problem is addressed using two exact approaches based on the Rural Postman Problem (RPP) and the Traveling Salesman Problem (TSP). The RPP approach, in particular, is able to produce optimal solutions for instances containing more than 2000 edges in under 1 h.
2019
Authors
Krueger, V; Rovida, F; Grossmann, B; Petrick, R; Crosby, M; Charzoule, A; Garcia, GM; Behnke, S; Toscano, C; Veiga, G;
Publication
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING
Abstract
In recent years, cognitive robots have started to find their way into manufacturing halls. However, the full potential of these robots can only be exploited through (a) an integration of the robots with the Manufacturing Execution System (MES), (b) a new and simpler way of programming based on robot skills, automated task planning, and knowledge modeling, and (c) enabling the robots to function in a shared human/robot workspace with the ability to handle unexpected situations. The STAMINA project has built a robotic system that meets these objectives for an automotive kitting application, which has also been tested, validated, and demonstrated in a relevant environment (TRL6). This paper describes the STAMINA robot system and the evaluation of this system on a series of realistic kitting tasks. The structure of the system, evaluation methodology, and experimental results, are presented along with the insights and experiences gained from this work.
2019
Authors
Azevedo, MM; Crispim, JA; de Sousa, JP;
Publication
IFAC PAPERSONLINE
Abstract
This study proposes a model for (re-)designing machine layouts in already existing facilities with a multi-period time planning horizon. The model can be applied in several situations and at different moments of a layout life cycle, for example to design the initial layout of an existing facility, or to make some specific and local reconfigurations. This dynamic multiobjective model minimizes costs (production, material handling and reconfiguration costs), maximizes adjacency between machines, minimizes unsuitability (to combine characteristics of the machines and of the existing locations), and can allow changes between periods on the product mix or on the machine layout requirements (e.g., required area). The performance of the model was tested with a case study based on a real first-tier supplier of the automotive industry, thus showing the practical potential of the proposed approach.
2019
Authors
Sato, AK; Martins, TC; Gomes, AM; Guerra Tsuzuki, MSG;
Publication
EUROPEAN JOURNAL OF OPERATIONAL RESEARCH
Abstract
Among the most complex problems in the field of 2-dimensional cutting & packing are irregular packing problems, in which items may have a more complex geometry. These problems are prominent in several areas, including, but not limited to, the textile, shipbuilding and leather industries. They consist in placing a set of items, whose geometry is often represented by simple polygons, into one or more containers such that there is no overlap between items and the utility rate of the container is maximized. In this work, the irregular strip packing problem, an irregular packing variant with a variable length container, is investigated. The placement space is reduced by adopting a rectangular grid and a full search is performed using preprocessed raster penetration maps to efficiently determine the new position of an item. Tests were performed using simple dotted board model cases and irregular strip packing benchmark instances. The comparison of our results with the state of the art solutions showed that the proposed algorithm is very competitive, achieving better or equal compaction in 9 out of 15 instances and improving the average density in 13 instances. Besides the contribution of the new best results, the proposed approach showed the advantage of adopting discrete placement, which can be potentially applied to other irregular packing problems.
2019
Authors
Cherri, LH; Carravilla, MA; Ribeiro, C; Bragion Toledo, FMB;
Publication
OPERATIONS RESEARCH PERSPECTIVES
Abstract
In two-dimensional nesting problems (irregular packing problems) small pieces with irregular shapes must be packed in large objects. A small number of exact methods have been proposed to solve nesting problems, typically focusing on a single problem variant, the strip packing problem. There are however several other variants of the nesting problem which were identified in the literature and are very relevant in the industry. In this paper, constraint programming (CP) is used to model and solve all the variants of irregular cutting and packing problems proposed in the literature. Three approaches, which differ in the representation of the variable domains, in the way they deal with the core constraints and in the objective functions, are the basis for the three models proposed for each variant of the problem. The non-overlap among pieces, which must be enforced for all the problem variants, is guaranteed through the new global constraint NoOverlap in one of the proposed approaches. Taking the benchmark instances for the strip-packing problem, new instances were generated for each problem variant. Extensive computational experiments were run with these problem instances from the literature to evaluate the performance of each approach applied to each problem variant. The models based on the global constraint NoOverlap performed consistently better for all variants due to the increased propagation and to the low memory usage. The performance of the CP model for the strip packing problem with the global constraint NoOverlap was then compared with the Dotted Board with Rotations using larger instances from the literature. The experiments show that the CP model with global constraint NoOverlap can quickly find good quality solutions in shorter computational times even for large instances.
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