2017
Authors
Cachada, A; Pires, F; Barbosa, J; Leitao, P;
Publication
IECON 2017 - 43RD ANNUAL CONFERENCE OF THE IEEE INDUSTRIAL ELECTRONICS SOCIETY
Abstract
Presently, many industries are facing strong challenges related to the demand of customized and high-quality products. These pressures lead to internal company's conflicts where current production systems have a rigid structure, forcing the company into a organization stall when a fast product change is required. Therefore, the need to smoothly migrate traditional systems into more feature-rich and cost-effective systems, namely Cyber-Physical Production Systems (CPPS), became a highly discussed topic. PERFoRM project focuses the conceptual transformation of existing production systems towards plug&produce ones to achieve flexible and reconfigurable manufacturing environments. In particular, the smooth migration process is considered crucial to effectively transpose existing production systems into truly CPPS. This paper describes the use of Petri nets to design the migration process under the PERFoRM perspective, taking advantage of its inherent capabilities to design, analyze, simulate and validate such complex processes.
2018
Authors
Barbosa, J; Leitao, P; Ferreira, A; Queiroz, J; Angione, G; Lo Duca, G;
Publication
2018 IEEE 16TH INTERNATIONAL CONFERENCE ON INDUSTRIAL INFORMATICS (INDIN)
Abstract
Although the everlasting goal of achieving a zero-defect production system is not new, the current state of the art has not yet allowed to reach this objective. This paper describes the architectural system foundations of the European R&D GO0DMAN project where a multi-agent system is developed as the mean to provide a real-time, multi-level and multi-stage approach to reach a zero-defect production system in multi-stage environments. Particularly, the paper focuses the integration of software agents and quality control stations forming smart inspection tools, aligned with the cyber-physical systems principles. The proposed approach is validated using an electrical motor testbed, where the agent-based system allows the digitization of the running testing system in a multi-stage schema.
2018
Authors
Balogh, Z; Gatial, E; Barbosa, J; Leitão, P; Matejka, T;
Publication
INES 2018 - IEEE 22nd International Conference on Intelligent Engineering Systems, Proceedings
Abstract
Maintenance is a key factor to ensure the production efficiency, since the occurrence of unexpected failures leads to a degradation of the system performance, causing the loss of productivity and business opportunities, which are crucial roles to achieve competitiveness. The article aims to propose a reference architecture which will improve the way maintenance is considered in the current manufacturing world, by enabling an overall increase of production rates, while increasing the operational equipment effectiveness and decreasing the impact of maintenance needs. This objective would be accomplished by establishing an IoT infrastructure for the collection of the huge amount of available shop floor data, which can be analyzed, considering data analytics algorithms, predictive maintenance models and forecasting techniques, to perform the machine/system health assessment and prediction of maintenance needs, e.g. by detecting earlier the occurrence of possible failures and consequently the need to implement maintenance interventions. The scheduling of predictive maintenance needs will be integrated with the existing maintenance planning tools, and especially synchronized with the production planning tools to achieve a nondisruptive maintenance impact in the production system. A cloud-based collaborative maintenance services platform allows the secure collection, aggregation and analysis of a large amount of shared data from numerous manufacturers that use the same or similar machinery, and acts as an open market where companies can contract specialized maintenance services. This reference architecture aims to provide replicable architecture to be broadly applicable in a variety of industries, capable to improve the production efficiency through a real-time health monitoring and early detection of failures and outages, to speed up the maintenance delivery, and consequently mitigate their impact. © 2018 IEEE.
2018
Authors
Ribeiro, L; Karnouskos, S; Leitao, P; Barbosa, J; Hochwallner, M;
Publication
2018 IEEE 16TH INTERNATIONAL CONFERENCE ON INDUSTRIAL INFORMATICS (INDIN)
Abstract
The increasing need for more adaptive production environments is a big motivator for the adoption of agent-based technologies in industrial systems, as they provide better mechanisms for handling dynamically and intelligently various kinds of production disturbances. Unlike with the utilization of most conventional automation languages, the use of agents enables, in an easy way, the setup of dynamic and autonomous adaptive processes to handle large and complex engineering system functions and interactions. Agent-technologies in cyber-physical systems contexts require at some point integration with automation controllers. However, most commonly available and used agent system implementations in the industry were not designed for hard real-time control use cases, and do not utilize real-time operating systems or dedicated hardware. Hence, they cannot match the hard-real-time performance of automation controllers. This work provides some insights on the performance that can be achieved with agent-based approaches that integrate with low-level automation system functions. It considers the performance of the agent-based practices in light of non-real-time dedicated hardware or operating systems. The results show that agents are well suited for the majority of soft-real-time control applications.
2014
Authors
Leitao, P; Barbosa, J; Pereira, A;
Publication
IECON 2014 - 40TH ANNUAL CONFERENCE OF THE IEEE INDUSTRIAL ELECTRONICS SOCIETY
Abstract
Enterprise Service Bus (ESB) is a middleware infrastructure that provides a way to integrate loosely-coupled heterogeneous software applications based on the services principles. The life-cycle management of services in such environments is a critical issue for the component's reuse, maintenance and operation. This paper introduces a service life-cycle management module that extends the traditional functionalities with advanced monitoring and data analytics to contribute for the robustness, reliability and self-organization of networks of clusters based on ESB platforms. The realization of this module was embedded in the JBoss ESB, considering a sniffer mechanism to collect the service messages crossing the bus and a Liferay portal to display relevant information related to the services' health.
2015
Authors
Leitao, P; Rodrigues, N; Barbosa, J;
Publication
PROCEEDINGS OF 2015 IEEE 20TH CONFERENCE ON EMERGING TECHNOLOGIES & FACTORY AUTOMATION (ETFA)
Abstract
In the nowadays highly unstable manufacturing market, companies are faced, on a daily basis, with important strategic decisions, such as "does the company has the necessary capacity to accept a high volume order?" or "what measures need to be implemented if the product demand increases x% a year?". Decision-makers, i.e. company's managers, rely on their experience and insights supported by classical tools to take such decisions. Classical mathematical solvers or agent-based systems are typical architectural solutions to implement strategic planning tools to support decision-makers on this important task Within the ARUM (Adaptive Production Management) project, a hybrid strategic planning tool was specified and developed, combining the optimization features of classical solvers with the flexibility and agility of agent systems. This paper briefly presents such architecture and focuses on the generation of the "what-if game" mechanism to support the generation of more intelligent and dynamic planning solutions.
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