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About

About

Hugo Costelha started to work at Polytechnic Institute of Leiria, School of Technology and Management (IPLeiria\ESTG) in 2007. In 2010 he concluded his PhD in Electrical and Computer Engineering from Instituto Superior Técnico, Technical University of Lisbon, with the thesis "Robotic Tasks Modelling and Analysis Based on Discrete Event Systems". In 2012 he joined the ROBIS group at INESCTEC. Since 2013 he is an Adjunct Professor at IPLeiria\ESTG, focusing in the field of applied industrial robotics and field robotics, and working mainly in projects in partnership with companies.

Interest
Topics
Details

Details

  • Name

    Hugo Costelha
  • Role

    External Research Collaborator
  • Since

    01st June 2012
Publications

2025

Trajectory Generation for Robotic Additive Manufacturing: A Comparative Study

Authors
Cavalcanti, M; Costelha, H; Neves, C;

Publication
2025 IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS, ICARSC

Abstract
The integration of robot manipulators into additive manufacturing processes, particularly in fused filament fabrication, presents opportunities to overcome limitations of traditional three-axis systems. By leveraging the additional degrees of freedom, more versatile and efficient manufacturing solutions can be developed. However, this increased complexity introduces new challenges, including the need for trajectory planning that accounts for reachability, singularities, collision avoidance, and material deposition in various build orientations. This study focuses on the development and evaluation of trajectory generation approaches for robotic FFF using an ABB CRB 15000 manipulator. All approaches began with the same G-code input, and tests were conducted both in simulation and on the real robot. The results were analyzed in terms of trajectory accuracy, joint speed and acceleration profiles, parameters influence, and the quality of the printed parts.

2024

Survey of SLAM algorithms with ROS support

Authors
Teixeira, A; Costelha, H; Bento, LC; Neves, C;

Publication
2024 7TH IBERIAN ROBOTICS CONFERENCE, ROBOT 2024

Abstract
Simultaneous Localization and Mapping (SLAM) algorithms are a key component in enabling autonomous navigation for robotic systems. This study presents a comprehensive assessment of state-of-the-art SLAM algorithms, focusing exclusively on those with Robot Operating System (ROS) support. The study aims to provide insights into the computational performance of these algorithms by leveraging the benchmark results reported in their respective studies. Each algorithm's performance metrics, as reported in their benchmark studies, are analyzed and compared. This comparative analysis not only highlights the strengths and weaknesses of individual algorithms but also provides a broader understanding of their applicability across diverse robotic platforms and environments. Overall, this study contributes to the advancement of SLAM research by offering a comparative evaluation tailored to ROS-supported algorithms. The findings serve as a valuable resource to make informed decisions regarding the selection and implementation of SLAM solutions in real-world applications.

2024

Point cloud alignment for deposited material assessment in tunnel environments

Authors
Teixeira, A; Costelha, H; Neves, C; Bento, LC;

Publication
2024 IEEE INTERNATIONAL CONFERENCE ON ENGINEERING, TECHNOLOGY, AND INNOVATION, ICE/ITMC 2024

Abstract
The assessment of deposited material in tunnel reinforcement operations can be performed using a 3D model generated from multiple scans. For this purpose, an accurate alignment of the scanned models is required. Aligning existing structure model with data scanned after surface deformations can be challenging, particularly if reference markers are not available or were displaced. For scenarios where the surrounding structure is largely changed, certain procedures can be adapted when processing the scanned data to achieve consistent alignment between scanned and reference structure models. This work proposes a methodology to cope with these situations, analysing the impact of different approaches. Experiments were performed in a realistic scenario related with shotcrete of railway tunnels wall surfaces, with the results showing the applicability of the developed work. The proposed procedure relies in highlighting the importance of specific points that describe the same feature in the reference and aligning PC. The proposed methodology achieved an RMS difference of 0.0173 m, which lead to a drastic improvement in the point cloud alignment compared to the use of standard ICP algorithm without data preprocessing, which achieved 0.0518 m in the studied use-case.

2024

Flexible Manufacturing Systems Through the Integration of Asset Administration Shells, Skill-Based Manufacturing, and OPC UA

Authors
Martins, A; Costelha, H; Neves, C; Cosgrove, J; Lyons, JG;

Publication
FLEXIBLE AUTOMATION AND INTELLIGENT MANUFACTURING: ESTABLISHING BRIDGES FOR MORE SUSTAINABLE MANUFACTURING SYSTEMS, FAIM 2023, VOL 2

Abstract
The advent of Industry 4.0 has created a need for more flexible and adaptable manufacturing systems. This paper proposes the integration of AAS (Asset Administration Shells), SBM (Skill-based manufacturing) and OPC UA (Open Platform Communications Unified Architecture), to enable more flexible manufacturing systems. The integration of these concepts provides a solution for achieving faster and easier dynamic reconfiguration in manufacturing systems, which is essential for fulfilling the demand of customization and flexibility in modern production systems. An Asset Administration Shell provides a standardized structure for describing assets and their administration, while Skill-based manufacturing enables the deployment of task-oriented machines that can self-configure, self-diagnose, and self-optimize their performance. The use of OPC UA as a communication protocol ensures that these systems can communicate with one another in a secure and reliable way. This paper presents a conceptual framework for the integration of these three open technologies. This framework contributes to having a single interface and source of information for every asset, which can lead to increased efficiency by reducing changeover times, thus reducing the overall cost in flexible manufacturing system scenarios. Future work will focus on the implementation and validation of this framework in a real-world manufacturing setting.

2024

Industry 4.0 Machine-to-Machine Communication Protocols and Architectures on the Shop Floor

Authors
Cavalcanti, M; Costelha, H; Neves, C;

Publication
Springer Tracts in Additive Manufacturing

Abstract
The concept of Industry 4.0 and the introduction of the Internet of Things (IoT) on industrial applications, known as Industrial Internet of Things (IIoT), have been changing the scenario of industrial automation. This new paradigm is expected to optimize industrial processes, increase productivity, lower costs and improve operations integration. For that, structured Machine-to-Machine (M2M) communication is key to ensure agility, interoperability and reliability, with several solutions currently available in the literature and in industry. This paper reviews the state of the art on industrial communication protocols and architectures, providing a classification and comparison of these different solutions based on their most relevant features in the context of Industry 4.0. © The Author(s), under exclusive license to Springer Nature Switzerland AG 2023.

Supervised
thesis

2019

HAPTIC DEVICES FOR ADVANCED INTERACTION WITH MULTIMEDIA SYSTEMS

Author
Bruno Miguel Lopes e Silva

Institution
IES_Outra

2019

Analisys of an RGBD Camera for Manhole Inspection

Author
Filipe Castanheira Jorge

Institution
IES_Outra

PN-RTE - Petri Net Robotic Task Execution

Author
Pedro Santos

Institution
IPLeiria

Sistema de Alinhamento de Garrafas usando Visão

Author
Filipe Caetano

Institution
IPLeiria

Motion-based Remote Control Device for Interaction with Multimedia Content

Author
Miguel Rasteiro

Institution
IPLeiria