2016
Autores
Azevedo, MM; Crispim, JA; de Sousa, JP;
Publicação
COLLABORATION IN A HYPERCONNECTED WORLD
Abstract
This study explores strategic agility of an automotive corporate group and its influence on facility layouts and operational performance. Strategic agility is viewed here as a firm's strategic intent to achieve agile operations through collaboratively deploying the layouts of a set of facilities, driven by a management focus on improving its responsiveness and adaptability to customers' requirements. Our "collaborative multi-facility layout problem" involves the physical organization of departments between and inside several facilities geographically dispersed, that collaborate in manufacturing a complex product in a given time window. The model proposed in this work allows us to analyse the benefits of new horizontal collaboration forms with respect to several objectives, namely costs (material handling inside and between facilities, re-layout) and adjacency between departments. A case study of a first tier supplier in the automotive industry shows the applicability potential of the approach to real-life problems. The results show that horizontal collaboration among the facilities can positively influence the performance of the corporate group as a whole, and that of each firm individually.
2013
Autores
Azevedo, MM; Crispim, JA; de Sousa, JP;
Publicação
ADVANCES IN PRODUCTION MANAGEMENT SYSTEMS: COMPETITIVE MANUFACTURING FOR INNOVATIVE PRODUCTS AND SERVICES, AMPS 2012, PT I
Abstract
This paper studies the Facility Layout Problem (FLP) of a first tier supplier in the automotive industry. This complex manufacturing system involves multiple facilities, complex products, and layout reconfiguration constraints. One of the key requirements of this particular system is the need for high levels of flexibility in the reconfiguration of the layouts. This problem is formulated as a mixed-integer programming (MIP), based on a FLP model with multiple objectives and unequal areas. The model allows for two reconfiguration types: small and large changes. We explore the application of optimization methodologies to produce efficient and flexible layouts.
2017
Autores
Azevedo, MM; Crispim, JA; de Sousa, JP;
Publicação
JOURNAL OF MANUFACTURING SYSTEMS
Abstract
The multi-facility layout problem involves the physical organization of departments inside several facilities, to allow flexible and efficient operations. This work studies the facility layout problem in a new perspective, considering a group of facilities, and two different concerns: the location of departments within a group of facilities, and the location of departments inside each facility itself. The problem is formulated as a Quadratic Programming Problem with multiple objectives and unequal areas, allowing layout reconfigurations in each planning period. The objectives of the model are: the minimization of costs (material handling inside facilities and between facilities, and re-layout); the maximization of adjacency between departments; and the minimization of the "unsuitability" of department positions and locations. This unsuitability measure is a new objective proposed in this work, to combine the characteristics of existing locations with the requirements of departments. The model was tested with data from the literature as well as with a problem inspired in a first tier supplier in the automotive industry. Preliminary results show that this work can be viewed as an innovative and promising integrated approach for tackling real, complex facility layout problems.
2019
Autores
Azevedo, MM; Crispim, JA; de Sousa, JP;
Publicação
IFAC PAPERSONLINE
Abstract
This study proposes a model for (re-)designing machine layouts in already existing facilities with a multi-period time planning horizon. The model can be applied in several situations and at different moments of a layout life cycle, for example to design the initial layout of an existing facility, or to make some specific and local reconfigurations. This dynamic multiobjective model minimizes costs (production, material handling and reconfiguration costs), maximizes adjacency between machines, minimizes unsuitability (to combine characteristics of the machines and of the existing locations), and can allow changes between periods on the product mix or on the machine layout requirements (e.g., required area). The performance of the model was tested with a case study based on a real first-tier supplier of the automotive industry, thus showing the practical potential of the proposed approach.
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