Abstract
The footwear industry is energy-intensive and, consequently, a source of large amounts of greenhouse gas emissions every year. Issues related to climate change and growing conflicts on a global scale that impact the prices of raw materials and energy prices have led companies in the footwear industry to take actions to mitigate these impacts. Among these actions is the growing focus on producing its energy from energy systems based on renewable sources and battery energy storage units. This paper addresses the energy-efficient manufacturing scheduling in footwear industries with onsite energy production from a photovoltaic system with batteries. The problem is formulated as a mixed integer linear programming problem. Different objectives are presented, depending on the priorities of the entity that owns the footwear factory, namely, minimizing operation costs, minimizing CO2 emissions, or both. The case study is footwear factory located in Portugal that uses a manufacturing process based on injection molding. The results show the effectiveness of the proposed approach, with active demand side management playing a fundamental role in shifting periods of higher energy consumption to periods of lower prices or lower CO2 emissions. Also, Pareto fronts are depicted to make the trade-off between CO2 emissions and operation costs. As expected, the reduction of CO2 emissions promotes an increase on operation costs. Furthermore, a sensitivity analysis is carried out on the increase in photovoltaic capacity and battery capacity. The results show that increasing photovoltaic and battery capacity promotes reductions in costs up to 30% and in the emissions up to 37%.