2024
Authors
Piardi, L; Leitao, P; Costa, P; de Oliveira, AS;
Publication
SERVICE ORIENTED, HOLONIC AND MULTI-AGENT MANUFACTURING SYSTEMS FOR INDUSTRY OF THE FUTURE, SOHOMA 2023
Abstract
Fault tolerance (FT) is a critical aspect of industry, where systems are susceptible to disturbance and faults. Traditional FT models, based on the centralization of information to handle fault episodes, no longer meet the current industrial models based on Cyber-physical Systems (CPS). Self-healing is a promising approach for FT in CPS, consisting of the individual competence of each component in detect, diagnose and recover from failures. With this in mind, this paper discusses the engineering of self-healing fault-tolerance in industrial CPS, analyzing the maturation process of this paradigm from the local model through collaboration models and later to self-organization features. The paper also discusses the main research challenges that self-healing FT faces during this process.
2022
Authors
Piardi, L; Leitão, P; Costa, P; de Oliveira, AS;
Publication
Studies in Computational Intelligence
Abstract
Cyber-Physical Systems (CPS) transform traditional systems into a network of connected and heterogeneous systems, integrating computational and physical elements, that works as a complex system whose overall properties are greater than the sum of its parts. However, CPS is not free from faulty episodes and their consequences such as malfunctions, breakdowns, and service interruption. Traditional centralized models for fault-tolerance do not meet the complexity of the current industrial scenarios and particularly the industrial CPS requirements. Having this in mind, this work presents a holonic-based architecture to address the fault-tolerance in CPS by distributing the detection, diagnosis, and recovery in the local individual entities and also considers the emergent behaviour resulting from the collaboration of these entities. An experimental case study is used to illustrate the potential application of the fault-tolerant approach. © 2022, The Author(s), under exclusive license to Springer Nature Switzerland AG.
2022
Authors
Piardi, L; Costa, P; Oliveira, A; Leitao, P;
Publication
Proceedings of the IEEE International Conference on Industrial Technology
Abstract
Industrial Cyber-Physical Systems (ICPS) deploy a network of connected and heterogeneous systems, integrating computational and physical components, improving production and quality. However, a fault-free system is still utopian, but methodologies related to fault detection and diagnosis are still being treated in isolation or a centralized approach, overlooking the technological advances related to ICPS such as IoT, AI and edge computing. With this in mind, the present work proposes a collaborative architecture for fault detection and diagnosis, regarding the exchange of information for collaborative detection and diagnosis adopting disruptive technologies. Laboratory-scale ICPS experiments were carried out to compare the proposed approach with the approach where each component separately intends to identify and diagnose faults. The results present a faster response generating a system more flexible and robust. © 2022 IEEE.
2024
Authors
Piardi, L; Oliveira, A; Costa, P; Leitão, P;
Publication
IEEE International Conference on Emerging Technologies and Factory Automation, ETFA
Abstract
Cyber-physical systems (CPS) rapidly expand within industrial contexts in a new era of digitalization, processing power, and inter-device communication capabilities. These advancements integrate technologies such as the Internet of Things (IoT), artificial intelligence (AI), and cloud and edge computing, granting processes and operations a high degree of autonomy. In addition, these interconnections foster collective intelligence arising from information exchange and collaboration between components, often outperforming individual capabilities. This collective intelligence manifests in fault detection and diagnosis (FDD) tasks within CPS, as it significantly improves the flexibility, performance, and scalability. However, the inherent complexity of CPS poses challenges in determining the best configuration of the collaboration parameters, such as when and how to collaborate, wherein incorrect adjustments may lead to decision errors and compromise the system's performance. With this in mind, this paper proposes seven metrics to evaluate collaboration performance for fault detection and diagnosis in multi-agent systems (MAS)-based CPS, evaluating when the collaboration is beneficial or when the collaboration parameters need to be adjusted. The experiments focus on collaborative fault detection in temperature and humidity sensors within warehouse racks, where the proposed evaluation metrics point out the impact of collaboration on the detection task, as well as possible actions to be adopted to improve the agent's performance. © 2024 IEEE.
2025
Authors
Piardi, L; de Oliveira, AS; Costa, P; Leitao, P;
Publication
COMPUTERS IN INDUSTRY
Abstract
In the era of Industry 4.0, fault tolerance is essential for maintaining the robustness and resilience of industrial systems facing unforeseen or undesirable disturbances. Current methodologies for fault tolerance stages namely, detection, diagnosis, and recovery, do not correspond with the accelerated technological evolution pace over the past two decades. Driven by the advent of digital technologies such as Internet of Things, cloud and edge computing, and artificial intelligence, associated with enhanced computational processing and communication capabilities, local or monolithic centralized fault tolerance methodologies are out of sync with contemporary and future systems. Consequently, these methodologies are limited in achieving the maximum benefits enabled by the integration of these technologies, such as accuracy and performance improvements. Accordingly, in this paper, a collaborative fault tolerance methodology for cyber-physical systems, named Collaborative Fault * (CF*), is proposed. The proposed methodology takes advantage of the inherent data analysis and communication capabilities of cyber-physical components. The proposed methodology is based on multi-agent system principles, where key components are self-fault tolerant, and adopts collaborative and distributed intelligence behavior when necessary to improve its fault tolerance capabilities. Experiments were conducted focusing on the fault detection stage for temperature and humidity sensors in warehouse racks. The experimental results confirmed the accuracy and performance improvements under CF* compared with the local methodology and competitiveness when compared with a centralized approach.
2023
Authors
Piardi, L; Costa, P; Oliveira, A; Leitao, P;
Publication
IFAC PAPERSONLINE
Abstract
This paper presents an approach for a multi-agent-based cyber-physical system dedicated to operating the warehouse plant with a distributed approach. The recent technological evolution has improved the quality and robustness of the services for current warehouses. However, systems that operate warehouses do not follow this evolution, presenting predominantly central monolithic or hierarchical approaches, resulting in fragility related to flexibility, scalability, and robustness in the face of disturbances. In the proposed approach, each warehouse physical component has a computational unit associated, i.e. a cyber agent, with communication, negotiation, and data analysis capabilities. Agents contain all the information, algorithms, and functions necessary to operate the physical component, and instead of receiving orders from higher-layer agents, they negotiate and collaborate to perform the tasks. The proposed system was tested in a laboratory testbed, composed of six racks and up to eight robots for transporting products. Extensive experiments show the feasibility of the approach. Copyright (c) 2023 The Authors.
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