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Publicações

Publicações por SYSTEM

2026

Optimizing Warehouse Intralogistics with Simulation: Combining AMRs and Container Loading Strategies

Autores
Santos, R; Piqueiro, H; Soares, Â; Mendes, A; Ramos, G;

Publicação
Lecture Notes in Mechanical Engineering

Abstract
The rapid advancement of warehouse automation has increased the need for intelligent intralogistics solutions that enhance material handling efficiency and optimize space utilization. This research presents a simulation-based methodology that integrates Autonomous Mobile Robots (AMRs) with container loading optimization in a unified decision-support framework that dynamically synchronizes AMR routing with optimized truckload configurations, a feature not commonly addressed jointly in existing literature to improve warehouse operations. By leveraging a hybrid approach combining discrete event and agent-based simulation in FlexSim, the study evaluates the impact of AMR fleet size, routing strategies, and truckload configurations on overall logistics performance. A proof-of-concept industrial case study illustrates how different scenarios influence key performance metrics, such as total operation time and resource utilization. The findings demonstrate that synchronized AMR deployment and optimized container loading strategies contribute to increased throughput, reduced handling time, and enhanced logistics unit utilization. This work provides a framework for dynamic logistics planning, offering valuable insights for companies seeking to enhance warehouse efficiency and sustainability through simulation-driven decision support. © The Author(s), under exclusive license to Springer Nature Switzerland AG 2026.

2026

Simulation-Driven Approach for Dimensioning AMR Fleets in Distribution Centre Logistics

Autores
Piqueiro, H; Santos, R; Almeida, AH; Lopes, J;

Publicação
Lecture Notes in Mechanical Engineering

Abstract
The adoption of Autonomous Mobile Robots (AMRs) has emerged as a promising solution to enhance efficiency and reduce operational costs for industrial companies. Given the significant cost of AMRs, it is crucial to determine the optimal number and characteristics before making significant investments. This study proposes a decision-support framework based on simulation to assess the impact of integrating AMR robots in a complex distribution center. Additionally, this framework aids decision-makers in determining the optimal fleet size of AMR robots and corresponding charging stations. A simulation model was developed using data from a leading retail company, focusing on pallet movement within the facility, comparing scenarios combining AMRs with other intralogistics implementations. This methodology incorporates uncertainty, variability (statistical distributions to create transportation orders, acceleration, demand and offer fluctuations) and implements fleet management, transportation capacity, demand matching, and resource utilization according to real case scenarios. The proposed model replicates accurate robot coordination and actual deployment environments, ensuring that the tested scenarios approximate the real-world conditions as much as possible. Preliminary findings show results supporting the decision-making for a fleet size to meet weekly production targets, optimize robot utilization, and coordinate charging instances to prevent production stops. Conclusions suggest that the proposed simulation approach is an effective tool for planning and implementing logistics solutions, enabling users to make informed decisions before investing. © The Author(s), under exclusive license to Springer Nature Switzerland AG 2026.

2026

A Secure Architecture for Supply-Chain Orders Exchange Between Textile and Clothing Companies

Autores
Torres, N; Chaves, A; Costa, T; Alves, M; Mota, B; Sousa, C; Malta, S; Pinto, P;

Publicação
OPTIMIZATION, LEARNING ALGORITHMS AND APPLICATIONS, OL2A 2025, PT II

Abstract
DIn the digital transformation of industrial sectors, data is a high-value business asset. How companies manage data between systems within the organization or through networks of business partners impacts their competitive factor. Technological maturity may imply several adversities, such as the lack of interoperability standards for simple and transparent data exchange. This paper presents an architecture that enables secure exchanges of supply chain orders between textile and clothing companies. This architecture is based on Electronic Business (eBIZ) 4.0 and International Data Spaces (IDS) frameworks, fostering trust and widespread adoption of platforms in the industry sector, particularly when handling sensitive supply chain information. The architecture was implemented and validated in 3 use cases with Enterprise Resource Plannings (ERPs) from the same vendor, different vendors, and communication from a ERP to a Web portal. Implementing the proposed architecture impacted efficiency, transparency, and accountability within the supply chain network. The lead times for purchases, provisioning, and the number of additional information requests in the ordering were reduced. In subcontracting, a reduction in non-conformities and an overall improvement in delivery times were verified. Moreover, logistics operations and communication with subcontractors were optimized, leading to faster order reception and reducing informal contacts.

2026

Machine Learning-Based Cost Estimation Approach for Furniture Manufacturing

Autores
Pereira, T; Oliveira, EE; Amaral, A; Pereira, MG;

Publicação
ADVANCES IN PRODUCTION MANAGEMENT SYSTEMS. CYBER-PHYSICAL-HUMAN PRODUCTION SYSTEMS: HUMAN-AI COLLABORATION AND BEYOND, APMS 2025, PT I

Abstract
This project was developed to improve the cost estimation process of new products within the Product Development Department of a furniture manufacturer. This work involved developing a methodology using Machine Learning (ML) models trained on products' existing data to predict the cost of new innovative ones based on similarities and given data. The ML models used were Linear Regression (LR), Light Gradient-Boosting Machine (LGBM), Random Forest (RF), and Support Vector Machine (SVM). The proposed methodology considers the estimation of the total cost of producing a product, which encompasses both material and operational costs. Throughout this project, several analyses were developed to identify and evaluate different independent variables that could explain the behaviour of these two cost components. The suitability of the different variables was studied by applying several ML models, and a set of functions that return an estimate of the cost as a function of these predictor variables was obtained. The proposed approach, which incorporates ML models into more complex variables to predict, resulted in a 19.29% reduction in estimation error.

2025

Static stability versus packing efficiency in online three-dimensional packing problems: A new approach and a computational study

Autores
Ali, S; Ramos, AG; Oliveira, JF;

Publicação
COMPUTERS & OPERATIONS RESEARCH

Abstract
In online three-dimensional packing problems where items are received one by one and require immediate packing decisions without prior knowledge of upcoming items, considering the static stability constraint is crucial for safely packing each arriving item in real time. Unstable loading patterns can result in risks of potential damage to items, containers, and operators during loading/unloading operations. Nevertheless, static stability constraints have often been neglected or oversimplified in existing online heuristic methods in the literature, undermining the practical implementation of these methods in real-world scenarios. In this study, we analyze how different static stability constraints affect solutions' efficiency and cargo stability, aiming to provide valuable insights and develop heuristic algorithms for real-world online problems, thus increasing the applicability of this research field. To this end, we embedded four distinct static stability constraints in online heuristics, including full-base support, partial-base support, center-of-gravity polygon support, and novel partial-base polygon support. Evaluating the impact of these constraints on the efficiency of a wide range of heuristic methods on real instances showed that regarding the number of used bins, heuristics with polygon- based stabilities have superior performance against those under full-base and partial-base support stabilities. The static mechanical equilibriumapproach offers a necessary and sufficient condition for the cargo static stability, and we employed it as a benchmark in our study to assess the quality of the four studied stability constraints. Knowing the number of stable items under each of these constraints provides valuable managerial insight for decision-making in real-world online packing scenarios.

2025

A three-phase algorithm for the three-dimensional loading vehicle routing problem with split pickups and time windows

Autores
Leloup, E; Paquay, C; Pironet, T; Oliveira, JF;

Publicação
EUROPEAN JOURNAL OF OPERATIONAL RESEARCH

Abstract
In a survey of Belgian logistics service providers, the efficiency of first-mile pickup operations was identified as a key area for improvement, given the increasing number of returns in e-commerce, which has a significant impact on traffic congestion, carbon emissions, energy consumption and operational costs. However, the complexity of first-mile pickup operations, resulting from the small number of parcels to be collected at each pickup location, customer time windows, and the need to efficiently accommodate the highly heterogeneous cargo inside the vans, has hindered the development of real-world solution approaches. This article tackles this operational problem as a vehicle routing problem with time windows, time-dependent travel durations, and split pickups and integrates practical 3D container loading constraints such as vertical and horizontal stability as well as amore realistic reachability constraint to replace the classical Last In First Out (LIFO) constraint. To solve it, we propose a three-phase heuristic based on a savings constructive heuristic, an extreme point concept for the loading aspect and a General Variable Neighborhood Search as an improvement phase for both routing and packing. Numerical experiments are conducted to assess the performance of the algorithm on benchmark instances and new instances are tested to validate the positive managerial impacts oncost when allowing split pickups and on driver working duration when extending customer time windows. In addition, we show the impacts of considering the reachability constraint oncost and of the variation of speed during peak hours on schedule feasibility.

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