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Publicações

Publicações por CRIIS

2023

Comparison of 3D Sensors for Automating Bolt-Tightening Operations in the Automotive Industry

Autores
Dias, J; Simoes, P; Soares, N; Costa, CM; Petry, MR; Veiga, G; Rocha, LF;

Publicação
SENSORS

Abstract
Machine vision systems are widely used in assembly lines for providing sensing abilities to robots to allow them to handle dynamic environments. This paper presents a comparison of 3D sensors for evaluating which one is best suited for usage in a machine vision system for robotic fastening operations within an automotive assembly line. The perception system is necessary for taking into account the position uncertainty that arises from the vehicles being transported in an aerial conveyor. Three sensors with different working principles were compared, namely laser triangulation (SICK TriSpector1030), structured light with sequential stripe patterns (Photoneo PhoXi S) and structured light with infrared speckle pattern (Asus Xtion Pro Live). The accuracy of the sensors was measured by computing the root mean square error (RMSE) of the point cloud registrations between their scans and two types of reference point clouds, namely, CAD files and 3D sensor scans. Overall, the RMSE was lower when using sensor scans, with the SICK TriSpector1030 achieving the best results (0.25 mm +/- 0.03 mm), the Photoneo PhoXi S having the intermediate performance (0.49 mm +/- 0.14 mm) and the Asus Xtion Pro Live obtaining the higher RMSE (1.01 mm +/- 0.11 mm). Considering the use case requirements, the final machine vision system relied on the SICK TriSpector1030 sensor and was integrated with a collaborative robot, which was successfully deployed in an vehicle assembly line, achieving 94% success in 53,400 screwing operations.

2023

Object Segmentation for Bin Picking Using Deep Learning

Autores
Cordeiro, A; Rocha, LF; Costa, C; Silva, MF;

Publicação
ROBOT2022: FIFTH IBERIAN ROBOTICS CONFERENCE: ADVANCES IN ROBOTICS, VOL 2

Abstract
Bin picking based on deep learning techniques is a promising approach that can solve several analytical methods problems. These systems can provide accurate solutions to bin picking in cluttered environments, where the scenario is always changing. This article proposes a robust and accurate system for segmenting bin picking objects, employing an easy configuration procedure to adjust the framework according to a specific object. The framework is implemented in Robot Operating System (ROS) and is divided into a detection and segmentation system. The detection system employs Mask R-CNN instance neural network to identify several objects from two dimensions (2D) grayscale images. The segmentation system relies on the point cloud library (PCL), manipulating 3D point cloud data according to the detection results to select particular points of the original point cloud, generating a partial point cloud result. Furthermore, to complete the bin picking system a pose estimation approach based on matching algorithms is employed, such as Iterative Closest Point (ICP). The system was evaluated for two types of objects, knee tube, and triangular wall support, in cluttered environments. It displayed an average precision of 79% for both models, an average recall of 92%, and an average IOU of 89%. As exhibited throughout the article, this system demonstrates high accuracy in cluttered environments with several occlusions for different types of objects.

2023

Bin Picking for Ship-Building Logistics Using Perception and Grasping Systems

Autores
Cordeiro, A; Souza, JP; Costa, CM; Filipe, V; Rocha, LF; Silva, MF;

Publicação
ROBOTICS

Abstract
Bin picking is a challenging task involving many research domains within the perception and grasping fields, for which there are no perfect and reliable solutions available that are applicable to a wide range of unstructured and cluttered environments present in industrial factories and logistics centers. This paper contributes with research on the topic of object segmentation in cluttered scenarios, independent of previous object shape knowledge, for textured and textureless objects. In addition, it addresses the demand for extended datasets in deep learning tasks with realistic data. We propose a solution using a Mask R-CNN for 2D object segmentation, trained with real data acquired from a RGB-D sensor and synthetic data generated in Blender, combined with 3D point-cloud segmentation to extract a segmented point cloud belonging to a single object from the bin. Next, it is employed a re-configurable pipeline for 6-DoF object pose estimation, followed by a grasp planner to select a feasible grasp pose. The experimental results show that the object segmentation approach is efficient and accurate in cluttered scenarios with several occlusions. The neural network model was trained with both real and simulated data, enhancing the success rate from the previous classical segmentation, displaying an overall grasping success rate of 87.5%.

2023

Deep learning-based human action recognition to leverage context awareness in collaborative assembly

Autores
Moutinho, D; Rocha, LF; Costa, CM; Teixeira, LF; Veiga, G;

Publicação
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING

Abstract
Human-Robot Collaboration is a critical component of Industry 4.0, contributing to a transition towards more flexible production systems that are quickly adjustable to changing production requirements. This paper aims to increase the natural collaboration level of a robotic engine assembly station by proposing a cognitive system powered by computer vision and deep learning to interpret implicit communication cues of the operator. The proposed system, which is based on a residual convolutional neural network with 34 layers and a long -short term memory recurrent neural network (ResNet-34 + LSTM), obtains assembly context through action recognition of the tasks performed by the operator. The assembly context was then integrated in a collaborative assembly plan capable of autonomously commanding the robot tasks. The proposed model showed a great performance, achieving an accuracy of 96.65% and a temporal mean intersection over union (mIoU) of 94.11% for the action recognition of the considered assembly. Moreover, a task-oriented evaluation showed that the proposed cognitive system was able to leverage the performed human action recognition to command the adequate robot actions with near-perfect accuracy. As such, the proposed system was considered as successful at increasing the natural collaboration level of the considered assembly station.

2023

Quality Control of Casting Aluminum Parts: A Comparison of Deep Learning Models for Filings Detection

Autores
Nascimento, R; Ferreira, T; Rocha, C; Filipe, V; Silva, MF; Veiga, G; Rocha, L;

Publicação
2023 IEEE INTERNATIONAL CONFERENCE ON AUTONOMOUS ROBOT SYSTEMS AND COMPETITIONS, ICARSC

Abstract
Quality control inspection systems are crucial and a key factor in maintaining and ensuring the integrity of any product. The quality inspection task is a repetitive task, when performed by operators only, it can be slow and susceptible to failures due to the lack of attention and fatigue. This work focuses on the inspection of parts made of high-pressure diecast aluminum for components of the automotive industry. In the present case study, last year, 18240 parts needed to be reinspected, requiring approximately 96 hours, a time that could be spent on other tasks. This article performs a comparison of four deep learning models: Faster R-CNN, RetinaNet, YOLOv7, and YOLOv7-tiny, to find out which one is more suited to perform the quality inspection task of detecting metal filings on casting aluminum parts. As for this use-case the prototype must be highly intolerant to False Negatives, that is, the part being defective and passing undetected, Faster R-CNN was considered the bestperforming model based on a Recall value of 96.00%.

2023

Nano Aerial Vehicles for Tree Pollination

Autores
Pinheiro, I; Aguiar, A; Figueiredo, A; Pinho, T; Valente, A; Santos, F;

Publicação
APPLIED SCIENCES-BASEL

Abstract
Currently, Unmanned Aerial Vehicles (UAVs) are considered in the development of various applications in agriculture, which has led to the expansion of the agricultural UAV market. However, Nano Aerial Vehicles (NAVs) are still underutilised in agriculture. NAVs are characterised by a maximum wing length of 15 centimetres and a weight of fewer than 50 g. Due to their physical characteristics, NAVs have the advantage of being able to approach and perform tasks with more precision than conventional UAVs, making them suitable for precision agriculture. This work aims to contribute to an open-source solution known as Nano Aerial Bee (NAB) to enable further research and development on the use of NAVs in an agricultural context. The purpose of NAB is to mimic and assist bees in the context of pollination. We designed this open-source solution by taking into account the existing state-of-the-art solution and the requirements of pollination activities. This paper presents the relevant background and work carried out in this area by analysing papers on the topic of NAVs. The development of this prototype is rather complex given the interactions between the different hardware components and the need to achieve autonomous flight capable of pollination. We adequately describe and discuss these challenges in this work. Besides the open-source NAB solution, we train three different versions of YOLO (YOLOv5, YOLOv7, and YOLOR) on an original dataset (Flower Detection Dataset) containing 206 images of a group of eight flowers and a public dataset (TensorFlow Flower Dataset), which must be annotated (TensorFlow Flower Detection Dataset). The results of the models trained on the Flower Detection Dataset are shown to be satisfactory, with YOLOv7 and YOLOR achieving the best performance, with 98% precision, 99% recall, and 98% F1 score. The performance of these models is evaluated using the TensorFlow Flower Detection Dataset to test their robustness. The three YOLO models are also trained on the TensorFlow Flower Detection Dataset to better understand the results. In this case, YOLOR is shown to obtain the most promising results, with 84% precision, 80% recall, and 82% F1 score. The results obtained using the Flower Detection Dataset are used for NAB guidance for the detection of the relative position in an image, which defines the NAB execute command.

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