2026
Autores
Pinheiro, I; Moura, P; Rodrigues, L; Pacheco, AP; Teixeira, J; Valente, A; Cunha, M; Santos, FNd;
Publicação
Agricultural Systems
Abstract
2026
Autores
Li, Q; Xie, M; Tokhi, MO; Silva, MF;
Publicação
Lecture Notes in Networks and Systems
Abstract
2026
Autores
Silva, MF; Tokhi, MO; Ferreira, MIA; Malheiro, B; Guedes, P; Ferreira, P; Costa, MT;
Publicação
Lecture Notes in Networks and Systems
Abstract
2025
Autores
André Gonçalves; Manuel F. Silva; Hélio Mendonça; Cláudia D. Rocha;
Publicação
Robotics
Abstract
2025
Autores
Sousa, J; Sousa, A; Brueckner, F; Reis, LP; Reis, A;
Publicação
ROBOTICS AND COMPUTER-INTEGRATED MANUFACTURING
Abstract
Directed Energy Deposition (DED) is a free-form metal additive manufacturing process characterized as toolless, flexible, and energy-efficient compared to traditional processes. However, it is a complex system with a highly dynamic nature that presents challenges for modeling and optimization due to its multiphysics and multiscale characteristics. Additionally, multiple factors such as different machine setups and materials require extensive testing through single-track depositions, which can be time and resource-intensive. Single-track experiments are the foundation for establishing optimal initial parameters and comprehensively characterizing bead geometry, ensuring the accuracy and efficiency of computer-aided design and process quality validation. We digitized a DED setup using the Robot Operating System (ROS 2) and employed a thermal camera for real-time monitoring and evaluation to streamline the experimentation process. With the laser power and velocity as inputs, we optimized the dimensions and stability of the melt pool and evaluated different objective functions and approaches using a Response Surface Model (RSM). The three-objective approach achieved better rewards in all iterations and, when implemented in areal setup, allowed to reduce the number of experiments and shorten setup time. Our approach can minimize waste, increase the quality and reliability of DED, and enhance and simplify human-process interaction by leveraging the collaboration between human knowledge and model predictions.
2025
Autores
Sousa, J; Brandau, B; Darabi, R; Sousa, A; Brueckner, F; Reis, A; Reis, LP;
Publicação
IEEE ACCESS
Abstract
Laser-based additive manufacturing (LAM) offers the ability to produce near-net-shape metal parts with unparalleled energy efficiency and flexibility in both geometry and material selection. Despite advantages, these processes are inherently, as they are characterized by multiphysics interactions, multiscale phenomena, and highly dynamic behaviors, making their modeling and optimization particularly challenging. Artificial intelligence (AI) has emerged as a promising tool for enhancing the monitoring and control of additive manufacturing. This paper presents a systematic review of AI applications for real-time control of laser-based manufacturing processes, analyzing 16 relevant articles sourced from Scopus, IEEE Xplore, and Web of Science databases. The primary objective of this work is to contribute to the advancement of autonomous manufacturing systems capable of self-monitoring and self-correction, ensuring optimal part quality, enhanced efficiency, and reduced human intervention. Our findings indicate that 62.5 % of the 16 analyzed studies have deployed AI-driven controllers in real-world scenarios, with over 56 % using AI for control strategies, such as Reinforcement Learning. Furthermore, 62.5 % of the studies employed AI for process modeling or monitoring, which was integral to the development or data pipelines of the controllers. By defining a groundwork for future developments, this review not only highlights current advancements but also hints future innovations that will likely include AI-based controllers.
The access to the final selection minute is only available to applicants.
Please check the confirmation e-mail of your application to obtain the access code.