2019
Autores
Santos, R; Basto, J; Alcalá, SGS; Frazzon, E; Azevedo, A;
Publicação
Proceedings of the International Conference on Industrial Engineering and Operations Management
Abstract
The industry faces more and more the challenge of deploying and taking advantage of evidence-based strategic decisions to enhance profit gain. In this research, the possibility of having a fully integrated system composed by a simulator and an IoT platform with the capability of collecting real-time data from the shop floor and returning performance indicators to support decision making is evaluated. The suggested approach involves a Manufacturing Executing System (MES) producing a production schedule, an IoT Platform composed by a message broker and a real-time database, a Simulator including simulation software and a wrapper, and a user application serving as an interface between the user and the IoT Platform and Simulator integrated system. A detailed analysis of the functionalities and integration of the Simulator and the IoT Platform will also be explored. To evaluate the approach, one use case of a production line in the automotive industry is used. The application of the integrated IoT Simulation system permits its validation and consequent future work. © 2019, IEOM Society International.
2019
Autores
Neuenfeldt Junior, A; Silva, E; Gomes, M; Soares, C; Oliveira, JF;
Publicação
EXPERT SYSTEMS WITH APPLICATIONS
Abstract
In this paper, we explore the use of reference values (predictors) for the optimal objective function value of hard combinatorial optimization problems, instead of bounds, obtained by data mining techniques, and that may be used to assess the quality of heuristic solutions for the problem. With this purpose, we resort to the rectangular two-dimensional strip-packing problem (2D-SPP), which can be found in many industrial contexts. Mostly this problem is solved by heuristic methods, which provide good solutions. However, heuristic approaches do not guarantee optimality, and lower bounds are generally used to give information on the solution quality, in particular, the area lower bound. But this bound has a severe accuracy problem. Therefore, we propose a data mining-based framework capable of assessing the quality of heuristic solutions for the 2D-SPP. A regression model was fitted by comparing the strip height solutions obtained with the bottom-left-fill heuristic and 19 predictors provided by problem characteristics. Random forest was selected as the data mining technique with the best level of generalisation for the problem, and 30,000 problem instances were generated to represent different 2D-SPP variations found in real-world applications. Height predictions for new problem instances can be found in the regression model fitted. In the computational experimentation, we demonstrate that the data mining-based framework proposed is consistent, opening the doors for its application to finding predictions for other combinatorial optimisation problems, in particular, other cutting and packing problems. However, how to use a reference value instead of a bound, has still a large room for discussion and innovative ideas. Some directions for the use of reference values as a stopping criterion in search algorithms are also provided.
2019
Autores
Homayouni, SM; Khayyambashi, A; Fontes, DBMM; Fernandes, JC;
Publicação
Proceedings of the International Conference on Industrial Engineering and Operations Management
Abstract
This paper proposes a mixed integer linear programming model for a multi-product ordering in a three-echelon supply chain network, where multiple manufacturers supply multiple warehouses with multiple products, which in turn distribute the products to the multiple retailers involved. The model considers practical production constraints such as production capacity, backorder allowances, and economically-viable minimum order quantities. Numerical computations show that the model can efficiently solve small-sized problem instances. © 2019, IEOM Society International.
2019
Autores
Cooper Ordonez, REC; Vanhoucke, M; Coelho, J; Anholon, R; Novaski, O;
Publicação
PROJECT MANAGEMENT JOURNAL
Abstract
In 1997, Eliyahu Goldratt proposed a method called critical chain project management (CCPM) to minimize the inefficiencies identified in traditional project management. The project management community accepted the proposed method as a viable alternative. However, to allow its implementation with a multiproject system, more research was necessary. Seeking to identify the key factors that influence the performance of the multiproject system applying the CCPM method, we performed a case study. Logistic regression analysis showed that applying the CCPM method in a multiproject system allows for better time estimation of activities and facilitates the allocation of critical resources.
2019
Autores
Basto, J; Ferreira, JS; Alcalá, SGS; Frazzon, E; Moniz, S;
Publicação
Proceedings of the International Conference on Industrial Engineering and Operations Management
Abstract
Additive Manufacturing (AM) is one of the most trending production technologies, with a growing number of companies looking forward to implementing it in their processes. Producing through AM not only means that there are no supplier lead times needed to account for, but also enables production closer to the end customer, reducing then the delivery time. This is especially true for companies with a wide range of low and variable demand products. This paper proposes a mixed integer linear programming (MILP) model for the optimal design of supply chains facing the introduction of AM processes. In the addressed problem, the 3D printers allocation to distribution centers (DC), that will make or customize parts, and the Suppliers-DC-Customers connections for each product need to be defined. The model aims at minimizing the supply chain costs, exploring the trade-offs between safety stock and stockout costs, and between buying and 3D printing a part. The main relevant characteristics of this model are the introduction of stock service levels as decision variables and the use of a linearization of the cumulative distribution function to account for demand uncertainty. A real-world problem from a maintenance provider is solved, showing the applicability of the model. © 2019, IEOM Society International.
2019
Autores
Homayouni, SM; Fontes, DBMM;
Publicação
14TH INTERNATIONAL GLOBAL OPTIMIZATION WORKSHOP (LEGO)
Abstract
This work proposes a mathematical programming model for jointly scheduling of production and transport in flexible manufacturing systems considering alternative job routing. Although production scheduling and transport scheduling have been vastly researched, most of the works address them independently. In addition, the few that consider their simultaneous scheduling assume job routes as an input, i.e., the machine -operation allocation is previously determined. However, in flexible manufacturing systems, this is an important source of flexibility that should not be ignored. The results show the model efficiency in solving small -sized instances.
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